Your Global Technology Partner

ONE-STOP
PRINTED CIRCUIT BOARD ASSEMBLY Manufacturer

Bare PCB/FPC Making

Mainly for over 4 layers precision board, production capacity up to 64 layers
Special base material: Teflon, High-Tg, Rogers, Ceramics(R-1566WN, F4BTMS220, RT Duroid 5880, Megtron6)
Technology: Buried via, Blind via, Back drill, impedance control

Electronic Components BOM service

100% match customer’s BOM list, alternative can be recommend to save cost if customer degree
Strict Incoming Material Inspection
Temperature and humidity sensitive components storage room
24-hours fast delivery

PCB Assembly

Surface mount package capacity: 01005, BGA, QFN, DIP, SOP, QFP, PGA, BGA, CSP
Complete Quality Control Process: X-ray, AOI, FAI, passed UL, 94v-0, CE, SGS, FCC, RoHS, ISO9001, ISO14001, ISO13485, TS16949 Certifications
Special 8 SMT lines for high-precision Medical, Automotive, Industrial control board
Standardized Operation Process: ERP System

PCBA Production Process

Electronic Components Collecting

1.Electronic Components Collecting

Gather all required components (PCBs, ICs, resistors, capacitors, etc.) and verify their specifications before assembly, 100% match customer’s requirement.

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Electronic Components Baking

2.Electronic Components Baking

Pre-bake moisture-sensitive components (MSDs) at controlled temperatures (typically 125°C for 8-24 hours) to prevent delamination or popcorn effect during high-temperature soldering.

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Laser Marking

3.Laser Marking

Engrave serial numbers, barcodes, or logos on PCBs for traceability and identification.

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PCB Loading

4.PCB Loading

Place PCBs onto the production conveyor to begin the automated assembly process.

Electronic Components Collecting

5.Electronic Components Collecting

Gather all required components (PCBs, ICs, resistors, capacitors, etc.) and verify their specifications before assembly, 100% match customer’s requirement.

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Solder Paste Inspection (SPI)

6.Solder Paste Inspection (SPI)

Check for proper solder paste deposition (volume, alignment) to prevent soldering defects.

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High-Speed SMT Placement

7.High-Speed SMT Placement

Use pick-and-place machines to mount small surface-mount (SMD) components (e.g., resistors, capacitors) at high speed.

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General SMT Placement

8.General SMT Placement

Place larger or irregularly shaped SMD components (e.g., connectors, BGAs) that require precise handling.

Automated Optical Inspection (AOI) before reflow

9.Automated Optical Inspection (AOI) before reflow

Scan for missing, misaligned, or defective components before soldering.

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Reflow Soldering

10.Reflow Soldering

Melt solder paste in a controlled oven to permanently attach SMD components to the PCB.

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Automated Optical Inspection (AOI) Post-Reflow

11.Automated Optical Inspection (AOI) Post-Reflow

Inspect solder joints and component placement after reflow to catch defects like bridging or tombstoning.

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First Article Inspection (FAI)

12.First Article Inspection (FAI)

Perform comprehensive verification (dimensional, electrical, visual) on the initial production unit against engineering specifications before full batch release.

DIP (Dual In-line Package) Insertion

13.DIP (Dual In-line Package) Insertion

Insert through-hole components (e.g., connectors, large capacitors) manually or via machines.

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AOI Post-DIP

14.AOI Post-DIP

Verify correct placement of through-hole components before wave soldering.

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Wave Soldering

15.Wave Soldering

Solder through-hole components by passing the PCB over a molten solder wave.

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Touch-Up Soldering

16.Touch-Up Soldering

Manually repair poor solder joints (e.g., cold solder, bridges) after wave soldering.

Manual Soldering

17.Manual Soldering

Hand-solder components that cannot withstand high-temperature processes (e.g., heat-sensitive parts)

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Final AOI

18.Final AOI

Conduct a comprehensive inspection to ensure all components and solder joints meet quality standards.

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PCBA Testing

19.PCBA Testing

Perform functional tests (e.g., power-on, signal checks) to validate the board’s performance.

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Step 4

20.Conformal Coating / Plating

Apply a protective layer (e.g., silicone, acrylic) to prevent corrosion, moisture, and dust damage.

Step 1

21.Final Assembly

21.Integrate the PCBA into the final product (e.g., housing, connectors, displays)

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Step 4

22.Packaging & Shipping

Securely pack finished products with anti-static and shock-absorbing materials.

Mustar

TOP 1 PCBA MANUFACTURER IN SHENZHEN

Founded in 1998 by Karma, MU STAR is proud to be ranked among the top 10 PCBA manufacturers in China. With over 25 years of experience, we have built a global footprint, exporting to 98+ countries and serving leading enterprises—including Germany Telecom (Deutsche Telekom) since 2016.

To date, we have successfully delivered 5,000+ electronic product projects, backed by a team of experienced engineers and certified production processes (ISO 9001, ISO 13485, IATF 16949, RoHS). Our services are especially tailored for Medical & Healthcare, Automotive Electronics, New Energy Systems, and Industrial Control sectors—where quality, stability, and speed are critical. With advanced facilities, strict quality control, and a client-first approach, MU STAR helps turn your electronic ideas into reliable, scalable products.

Mustar

PCBA customized service

PCBA customized service by Mustar delivers end-to-end solutions from PCB fabrication to full assembly, tailored to your product requirements with speed and precision.

One-Stop Solution

From PCB manufacturing to final assembly, we streamline the entire PCBA process under one roof.

Flexible Customization

Support for OEM/ODM projects with tailored design, components, and testing requirements.

Certified Quality

Production meets ISO 9001, ISO 13485, IATF 16949, and RoHS standards for high reliability across industries.

Fast Turnaround

Rapid prototyping and mass production with lead times optimized for your project needs.

Component Sourcing

Strong global supply chain to source original, cost-effective electronic components.

Engineering Support

Experienced engineers assist in DFM, programming, and testing for complex or high-precision applications.

About Company

Why Choose Mustar for PCBA Services

With over 25 years of expertise, Mustar is your trusted PCBA partner for high-quality, certified, and fully customized electronic manufacturing solutions. We combine technical strength, fast response, and strict quality control to deliver excellence in every board—whether for medical, automotive, new energy, or industrial applications. Partner with Mustar for peace of mind and production success.

Annual sales
$ 0 M
Countries Served
0
Projects Completed
4950 +
Customer satisfaction
0 %

Our Projects

Product Application​

Expertise across a diverse range of industries Cross-industry synergies to enable a rapid exchange of technology and knowledge.

Healthcare

Automotive

Industrial

Telecommunication

Security

Smart Home

PARTNER & CUSTOMER TESTIMONIALS

What our customers say:

We partnered with Mustar for a new generation of our medical monitoring devices. From the initial DFM suggestions to the final batch testing, the team was proactive, highly responsive, and technically skilled. The assembled PCBs passed every compliance check in our EU lab. Most importantly, they met our tight 25-day timeline without compromising quality. Mustar truly acts as an extension of our in-house team.

Mustar has been our go-to PCBA supplier since 2019 for multiple vehicle control unit projects. They consistently deliver high-quality boards that meet our IATF 16949 and high-temp automotive specs. Their flexibility on low-MOQ sampling and speed of prototyping helped us accelerate product launches by 20%. With Mustar, we don’t just buy PCBA—we get dependable technical partnership.

Our IoT-based home automation startup needed a vendor who could handle full turnkey service, from layout review to firmware preloading. Mustar handled it all smoothly. Their engineering team helped us redesign a section of the PCB to improve signal stability, and their sourcing team even secured hard-to-find Wi-Fi modules during shortages. We’ve scaled up to 80,000+ units with zero major quality issues.

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3bm danfoss qwe walmart digi mouser arrow infineon te texax st amphenol glenair maxin murata tdk avago intel samtec nxp on omron vishay molex litte xlilnx cypress col linear bourns microchip renesas quectel SIM

Ordering Process

HOW to order?

Submit Your Requirements

Upload your Gerber files, BOM list, assembly drawings, and any special process instructions.

Project Evaluation & Quotation

Our engineering team will review your files and provide a detailed quotation with lead time.

Order Confirmation & Payment

Confirm the quotation and production details, sign the order, and complete the payment.

Production & Delivery

We proceed with PCB manufacturing, component sourcing, and assembly, followed by quality testing and on-time shipment.

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What People Think About Us

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Get In Touch

Contact Us

Email

cici@mustarpcba.com

Tel

+86 159 8076 8616

WhatsApp

+86 159 8076 8616

Address

#603, Building C, Qianwan Key & Core Technology Industrial Park, Bao'an District, Shenzhen China

Contact Us

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Partner with Mustar for Efficient & Reliable PCBA Manufacturing!

Reliable, fast, and precise PCBA manufacturing — from prototype to production.Let’s bring your product to life.

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